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In this blog, BullionStar shares what's happening inside BullionStar
as well as news and research from the local and global precious metals markets.

What Are Pennies Made Of?

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Penny Production Costs in 2025: Current Trends Show Prices  Could Approach 3.5 Cents Per Penny!

Have you ever thought about what pennies are made of? 

At first glance, it may seem like a minor coin, almost negligible in value. However, the cost to produce each penny actually exceeds its face value, which has led to debates about whether keeping the penny in circulation is worth it. Understanding the economics behind coin production offers fascinating insights—not only into the penny itself but also into the true value of metals in our currency system.

In 2024, the cost of producing a single penny reached 3.07 cents, and based on current trends in material and production costs, this could rise to 3.5 cents per penny in 2025. In fact, a 2023 report revealed that the U.S. Mint lost a staggering $179 million producing pennies and nickels alone, underscoring the inefficiency of minting these low-denomination coins.

In this article, we’ll break down the exact materials, costs, and surprising chemistry behind each penny. And, as we’ll see, unlike pennies, some coins offer a tangible return on investment. For instance, silver coins, with their intrinsic value and high purity, are not just a currency but a valuable asset. Let’s dive in!

What Are Pennies Made Of? The Materials Breakdown
Modern pennies are made from 97.5% zinc and only 2.5% copper, a composition chosen to minimize costs while maintaining the traditional look of copper coins. But despite these cost-saving efforts, the U.S. Mint still spends more than one cent to produce each penny. Let’s look at why.

Image of a 2013 U.S. Lincoln penny with 97.5% zinc and 2.5% copper composition highlighted, showcasing the coin's modern materials and design
Detailed composition of a modern U.S. penny: 97.5% zinc core with a 2.5% copper plating.

1. Raw Materials: Zinc and copper prices fluctuate, but on average, these metals currently cost around 0.75 cents per penny, depending on market conditions

2. Manufacturing Costs: Beyond the raw materials, there’s the cost of minting—stamping out the coin, quality control, and finishing. There’s also transportation and distribution to consider, which adds to the overall cost.

Why Zinc and Copper? The Chemistry Behind the Penny
Zinc, the primary metal in pennies, is used because it’s more affordable than pure copper. The thin copper coating, meanwhile, preserves the classic copper appearance. But there’s more chemistry at play:

Close-up of Zinc (Zn) with atomic mass 65.380 and Copper (Cu) with atomic mass 63.546, highlighting their textures and elemental symbols.
Visual representation of Zinc (Zn) and Copper (Cu) with their atomic masses and textures.

Zinc’s Durability: Zinc is sturdy, resistant to corrosion, and relatively easy to work with, making it a practical choice for high-volume coin production.

Copper’s Aesthetic Appeal: The copper coating gives pennies their distinctive shine and also prevents oxidation, ensuring they stay recognizable even after years of circulation.

By using zinc with a copper coating, the U.S. Mint strikes a balance between durability, cost, and tradition—though it still costs more to produce than its value.

Bringing It All Together: How Much Does a Penny Weigh?

Close-up of a traditional balance scale with copper pennies and silver coins on a golden background, symbolizing the weight and value of currency.
Balance scale weighing stacks of pennies and coins.

Since 1982, a modern U.S. penny has weighed 2.5 grams, thanks to its primarily zinc composition with a thin copper coating. That year marked the U.S. Mint’s transition from a primarily copper penny, which weighed 3.11 grams, to the current zinc core design. The change was prompted by rising copper costs, making zinc a more economical and practical alternative.

Understanding a penny’s weight is important for collectors and investors who evaluate coins based on their material composition and historical significance. Whether you’re weighing coins for authenticity or simply curious about their makeup, the 2.5-gram standard reflects a careful balance between preserving tradition and reducing production expenses.

How Much Does It Cost to Make a Penny? Analyzing the Numbers
Despite efforts to reduce costs, producing a penny still costs more than its face value. In 2023, it cost the U.S. Mint approximately 3.07 cents to manufacture a single penny—over three times its value. These costs include raw materials, manufacturing, and distribution. 

Graphic showing the market price of Zinc at $2,984.41 per metric ton and Copper at $4.14 per pound, depicted with weight icons for comparison.
Market prices for Zinc at $2,984.41 per metric ton and Copper at $4.14 per pound, represented with weight icons.

The current price of zinc, which makes up 97.5% of a penny’s composition, is approximately $2,984.41 per metric ton, while copper, used for the thin coating, is priced at $4.14 per pound. While the zinc core helps lower expenses compared to the original copper-heavy design, the overall cost of minting pennies continues to exceed their worth, raising questions about the coin’s long-term viability in circulation.

Why Does the U.S. Still Make Pennies?
The continued production of pennies remains a topic of debate in the U.S. Despite costing more to produce than their face value, pennies persist largely due to tradition, public sentiment, and lobbying efforts. Many Americans associate the penny with Abraham Lincoln and view it as a symbol of national history. 

Close-up of a large pile of U.S. one-cent coins, featuring copper-plated exteriors with engravings of Lincoln's portrait and the Lincoln Memorial.
Pile of U.S. pennies with copper exteriors and detailed engravings of Lincoln and the Lincoln Memorial.

Additionally, some businesses and consumers worry about the impact of rounding prices to the nearest nickel if pennies were eliminated. However, the influence of the zinc lobby also plays a significant role. 

Since pennies are made primarily of zinc, lobbying by the zinc industry has helped maintain the coin’s production, ensuring demand for their product. Critics argue that the economic inefficiency of minting pennies outweighs sentimental and industrial reasons, especially as electronic transactions dominate modern commerce. The debate highlights the tension between historical preservation, financial practicality, and industry interests.

Alternatives to Pennies: The Value of Precious Metals Like Silver
While pennies may have little intrinsic value, other coins hold a real, tangible worth. Silver coins, for instance, are not only collectible but also a reliable form of wealth. Unlike base metals, silver coins are composed of precious metal with lasting value. Here’s why silver stands out:

Assorted silver bullion bars, including large and small sizes, engraved with purity and branding details, ideal for investment purposes.
Stack of silver bullion bars in various sizes, showcasing premium quality and investment-grade purity.

1. Purity and Value: Silver coins are minted with high purity levels, making them much more valuable in raw material than pennies or nickels.

2.Intrinsic Worth: Unlike zinc and copper, silver retains substantial value, even appreciating over time, which makes it ideal for collectors and investors alike.

3. A Smart Choice for Uncertain Times: Silver is recognized globally as a store of value, much like gold, providing financial stability regardless of currency fluctuations.  Explore why analysts predict a powerful silver bull market may be ahead.

Interested in Silver? Here’s How to Start Investing
For those interested in exploring precious metals, silver coins are an accessible entry point. With purity levels typically ranging from 90% to 99.99%, they offer a tangible investment in a way pennies never could. At BullionStar, we offer a wide range of silver coins, perfect for anyone looking to add real value to their portfolio:

2024 1 oz Canadian Silver Maple Leaf Bullion Coin 2024 1 oz American Silver Eagle Bullion Coin 2024 1 oz Australian Silver Kangaroo Bullion Coin
2024 1 oz Canadian Silver Maple Leaf Bullion Coin 2024 1 oz American Silver Eagle Bullion Coin 2024 1 oz Australian Silver Kangaroo Bullion Coin
2024 1 oz United Kingdom Silver Britannia Bullion Coin 2024 Silver Dragon
2024 1 oz United Kingdom Silver Britannia Bullion Coin 2024 Silver Dragon

 

Why BullionStar?

Our silver products come with a purity guarantee, are globally recognized, and can be safely stored in our vaults. Whether you’re a first-time buyer or a seasoned investor, our team can guide you in selecting the right silver products to meet your goals.

Collection of silver bullion coins in tubes and loose stacks, including designs like the Canadian Maple Leaf and American Eagle, displayed with BullionStar branding.
Assorted silver coins in tubes and stacks featuring international bullion designs, available from BullionStar.

Pennies may not be worth their weight, but silver coins certainly are. As we’ve seen, the materials and costs involved in minting pennies make them a net loss, yet silver offers enduring value. If you’re looking to turn small change into significant investment, consider exploring silver coins—they’re worth more than just face value.

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